Compressed Air Leak Detection That Helps Cut Waste and Reduce Running Costs
Undetected air leaks can quietly drain energy, increase operating costs and reduce system efficiency. At Tanair Compressors, we provide professional compressed air leak detection surveys to help businesses identify losses, improve performance and lower unnecessary expenditure.
Why Air Leak Detection Matters
Compressed air is often one of the most expensive utilities on site, yet air leaks are frequently overlooked. Even a relatively small leak can waste energy around the clock, adding avoidable cost to your business every day. Our leak detection service helps pinpoint problem areas so corrective action can be taken quickly and efficiently.
Our Leak Detection Surveys
We carry out professional leak detection surveys for compressed air systems to help identify air loss across pipework, fittings, valves, hoses, couplings and connected equipment.
Once leaks have been identified, we can provide clear reporting and practical recommendations so you can prioritise repairs, reduce waste and improve the efficiency of your system.
- Locate hidden compressed air leaks across your system
- Reduce wasted energy and unnecessary electricity spend
- Improve system efficiency and plant reliability
- Support carbon reduction and sustainability goals
- Receive clear reporting and follow-up support
How Much Do Compressed Air Leaks Cost?
Even relatively small leaks can create significant ongoing cost. The table below shows example leakage rates and estimated annual cost based on hole size and operating hours.
| Hole Diameter (mm) | Air Leakage at 7 Bar | Power to Air Leaks (kW) | Cost of Leak (per year) | ||
|---|---|---|---|---|---|
| Litres | CFM | 48 hrs/week | 120 hrs/week | ||
| 0.50 | 0.20 | 0.42 | 0.06 | 10 | 26 |
| 1.5 | 1.8 | 3.8 | 0.54 | 95 | 234 |
| 3.0 | 7.1 | 15 | 2.1 | 365 | 920 |
| 6.0 | 28 | 59 | 8.4 | 1460 | 3650 |
Important: These figures show how costly even small leaks can become over time. Multiple undetected leaks across one site can increase losses significantly.
Survey
Our team assesses your compressed air installation and inspects likely leak points across the system.
Report
We provide a clear summary of detected leaks and highlight areas where energy and money may be being lost.
Action
We can then support with repairs, servicing and ongoing maintenance to help restore performance.
Signs You May Have Compressed Air Leaks
Many leaks are not obvious during day-to-day operation. If your system is underperforming or energy usage has increased, it may be time to arrange a survey.
- Your compressor runs more often than expected
- Pressure drops are affecting tools or production
- Electricity costs have increased without a clear reason
- You can hear hissing around pipework or equipment
- Your system struggles to keep up with normal demand
- There are known issues with older fittings or airline infrastructure
Reduce Costs and Carbon Emissions
Every leak forces your compressor system to work harder than necessary. That means higher energy usage, increased wear on equipment and more avoidable cost over time.
By identifying and addressing leaks early, your business can improve efficiency, reduce waste and support wider environmental targets without compromising performance.
Leak Detection Services Across the Midlands
Our engineers provide compressed air leak detection surveys across Birmingham, Coventry, Wolverhampton, Leicester, Nottingham, Derby and surrounding areas throughout the Midlands.
We work with manufacturers, warehouses, engineering facilities and industrial businesses to reduce compressed air waste and improve system performance.
Why Choose Tanair Compressors?
We have been supporting businesses with compressed air systems since 1992, providing practical advice, responsive service and experienced engineering support. Whether you need a one-off leak detection survey or wider servicing and maintenance support, our team is here to help.
Experienced Team
Trusted compressed air specialists with decades of industry experience.
Practical Support
Clear reporting, honest advice and sensible next-step recommendations.
Ongoing Service
Repairs, servicing and maintenance support available after your survey.
Book a Compressed Air Leak Detection Survey
If you suspect air loss on your system, speak to our team today. We can help you identify leaks, improve efficiency and reduce unnecessary operating costs across your compressed air installation.
Frequently Asked Questions
A few of the most common questions businesses ask before arranging a leak detection survey.
What is compressed air leak detection?
It is the process of identifying leaks within a compressed air system that may be causing pressure loss, energy waste and unnecessary cost.
Can small leaks really cost that much?
Yes. Even relatively small leaks can waste energy continuously, especially when left unresolved over long periods of time.
Do you only detect leaks, or can you repair them too?
We can support with leak detection, reporting, repairs, servicing and ongoing maintenance depending on your requirements.
How do I arrange a survey?
Call our team on 0121 753 3330 or contact us online and we will help arrange the next step.