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Omega OM-A-DRY60 Adsorption Dryer | 36 CFM Heatless Regenerated Adsorption Dryer

Original price was: £3,841.00.Current price is: £2,305.00. exc vat.

Availability: In stock

SKU OM-A-DRY60 Category
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Compressed Air Systems UK

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Compressed Air Systems UK

Omega OM-A-DRY60 Adsorption Dryer | 36 CFM Heatless Regenerated Adsorption Dryer

Omega OM-A-DRY60

Desiccant adsorption compressed air dryer A-DRY has been designed to separate water moisture from compressed air thus reducing the dew point in the system. A-DRY is a range of products offering our customers a wide array of dried air solutions with volumetric flow rates ranging from 6 Nm3/h to 200 Nm3/h. An innovative new design of desiccant adsorption dryer A-DRY, developed with consideration of our customers, enables fast and reliable installation, use and servicing. Installation is simple with our ready to use controller while minimising the number of parts and motions required for assembly and disassembly makes servicing fast and reliable.

HIGHLIGHTS:

OMEGA OM-A-DRY 60 Heatless regenerated adsorption dryer

  • Design for continuous separation of water vapour
  • Operation of the dryer requires two columns operated alternately.
  • Adsorption takes place under pressure in the first column while the second column regenerates with a portion of already dried compressed air at ambient pressure.
  • Dryers consists from upper and lower control block, controller with LED display and two columns filled with desiccant.
  • Springs in the columns make sure that the desiccant beads will not move during operation.
  • Proven robust design enables efficient and reliable operation, fast installation and simple maintenance.
  • DRYER RATING ACCORDING TO ISO8573-1

Characteristics

operating pressure  4 to 16 bar
operating temp. range  1,5 to 50 °C
pressure dew points  -40 °C (-25 °C / -70 °C)
flow rate  6 to 200 Nm³/h
standard colour  RAL 5012
average compressed air consumption  15-20%

 

Applications

  • compressed air systems

Typical applications for the adsorption dryers are outdoor installations where the risk of freezing occurs and applications with high quality requirements in terms of air dryness (PDP < +3°C) such as the process air in process industry (food and beverage, pharmaceutical, electronic, chemical, …). The most common adsorption dryers are heatless regeneration adsorption dryers due to their simplicity reliability and relatively low investment costs.

Components

Compact A-DRY series dryer consists of upper and lower control block, controller with LED display and two alternately operated columns filled with desiccant. Adsorption takes place under pressure in the first column while the second column regenerates with a portion of already dried compressed air at ambient pressure.

When the first column is saturated to a certain level column switch-over is carried out and the process of adsorption continues in the second column without any drop of pressure at the outlet of the dryer. Regeneration of saturated desiccant is possible because a small portion of already dry compressed air is decompressed and when expanded it becomes extremely dry.

This portion of extremely dry decompressed air also called “purge air” is then fed through the saturated column in the reverse flow direction in order to remove the adsorbed water molecules from the desiccant and release them back to the ambient.

Operating cycles

A-DRY dryers can operate in two operating modes based on setting of the controller.

Fixed cycle mode

Switch over between columns is timer controlled. Due to high quality adsorbent and advanced control method adsorption cycle is extended to 10 minutes resulting in lower amount of switch overs thus lower consumption of compressed air and less wear of vital components.
Adsorption = 5 min
Regeneration = 4 min
Pressure build up = 1 min

Variable cycle mode (Dew point dependent switch over)

If dew point sensor is connected to the controller duration of adsorption can be extended based on reading of the sensor while regeneration is still carried out in just 4 minutes. Operating dryer in variable cycle mode can result reducing average purge air consumption to an extremely low values (even below 3%).

Stand-by mode
A-DRY series adsorption dryers have an option to receive a stand-by signal from the compressor or other compressed air supply. While in the stand-by the air can flow freely through both towers in direction from the inlet to the outlet of the adsorption dryer. Meanwhile the adsorption dryer controller is in the stand-by mode and ready to resume with the normal operation as soon as it gets the appropriate signal. The stand-by signal is relayed to the A-DRY adsorption dryer through a stand-by contact on the controller by a connected switch.

Easy maintenance

Due to innovative column design desiccant replacement can be done in a few minutes. Complete column can be removed from the dryer just by releasing four top nuts and by removing side locking screws. Column can then be refilled or completely replaced with a new one. When the column is removed clear access to the check valve and the purge nozzle is available without the need to dismantle complete adsorption dryer. Valves and membranes are located underneath the lower control block and can be accessed and replaced in a quick and easy way.

Air dryers remove the moisture following the compressed air process. Dry compressed air is a concept with a wide range of meanings and dew point is an indication of how dry the compressed air is or needs to be. While air can be compressed, water cannot be compressed.

Why install a dryer for my compressor?

What would happen if water or moisture entered your machine? Water in wood causes rotting, water in metal causes rust, water in walls create mould. All of these are negative to the bottom line and a headache to any manager. Now in terms of an air compressor, moisture in your machine can damage the compressor, air motors, and valves, as well as possibly contaminate the product. All because a simple air dryer wasn’t installed. The cost of a new air dryer is cheap compared to loss of production.

Why is it important to know the size of my dryer needs?

When sizing an air dryer that keeps up with your application needs; it is important to get the right fit. A dryer that is too large will cause harmful wear and tear long before normal, opposed to having an undersized dryer can lead to poor air quality downstream.

Questions to keep in mind when you are sizing the dryer for your needs:

What is the desired dew point (how dry compressed air needs to be – this will determine whether it is a refrigerated or desiccant style dryer)?
•  How much CFM will your compressor be sending through the dryer, and at what pressure?
•  What are the ambient conditions of the dryer (ambient temperature, elevation, etc.)?
•  What is the inlet temperature of the air going into the dryer?

Answering these few questions will give you a good start on selecting the right dryer technology and the appropriate size for your compressor. Remember, a desiccant dryer consumes 2% -20% of your CFM as purge air during the regeneration cycle of the vessels. With that in mind, you will need to make sure you make the necessary arrangements. If it is a new install, the compressor will need to be sized appropriately to compensate for the CFM loss during the purge cycle. If it is an existing install, you may have to upgrade the compressor. Ambient conditions and correction factors also come into play.

If you have any questions about our Omega OM-A-DRY60 Adsorption Dryer | 36 CFM Heatless Regenerated Adsorption Dryer please contact us, our team will be happy to help!

Specification

L/Min 1019
CFM 36
Bar 4 – 16
Outlet Size (“) 3/4”
Volt 230 Volt
Product L x W x H (mm) 170 x 570 x 1105
KG 45
Warranty

If you have an issue with any item purchased from Compressed Air Systems UK or Tanair Compressors, please get in touch with us as soon as possible. Most of our items come with a 12 month* warranty unless otherwise stated. Please see our “specification” tab for further information, of your warranty period.

Our warranty motto:
“No Quibble, No worries and nothing hidden! Reliability we stand by, service when you need us! Reliability and service you can depend on!”
Our questions to you:

Is your item faulty?

Do you have a Warranty issue?

How can we help?

*Conditions apply, please Contact us for further information or complete the below form.

Are you looking for service spares, lubricants, spare parts, help, or anything else for the above product? Complete the below form, and a member of our team will come back to you.

If possible, please include the SKU.

Shipping and Delivery

UK Mainland Delivery costs:

When adding an item to your basket, our website will calculate your delivery charged based on location and weight. If you are unsure, please see ”Basket totals” for confirmation.

Please be aware, our cut off time for orders to be processed the same day is 2:00 PM, if your order is URGENT, please reply to your order confirmation and we will try our best to accommodate your request.

Delivery is FREE on all orders placed via our website of £700 or more*.

Please be advised, in most cases a courier will be used. This will be confirmed on your shipping confirmation email.

For stocked items, please allow 2 – 3 days for delivery. For none-stocked items, please allow a little longer, we will contact you to confirm any additional charges and your delivery date.

*UK Mainland Only.


UK Delivery Costs Outside of Mainland UK :

Deliveries to the following locations will incur additional charges and may take up to two working days longer:

  • The Scottish Highlands & Islands
  • The Isle of Wight
  • The Isle of Man
  • Northern Ireland

A delivery charge will apply on ALL orders placed by other means, such as adverts on other market selling places, quotation, pro/forma invoice or unless mentioned otherwise. We reserve the right to implement a delivery charge may apply for none stocked items, please contact us for further information.


UK Standard Delivery Further Information:
You can have your orders delivered to a home or work address that’s convenient for you, including Hospitals, Airports and Prisons.

You can enter delivery instructions when you’re placing your order and we will ensure to pass onto our courier, however Compressed Air Systems UK are not liable for any parcels that are lost or stolen if specific delivery instructions are left for the carrier.

PLEASE NOTE THAT DURING FESTIVE SEASONS OR BANK HOLIDAYS, DELIVERIES WILL TAKE LONGER THAN USUAL. DELIVERIES DURING THIS TIME ARE DELIVERED WITHIN 9 WORKING DAYS OF PLACING YOUR ORDER (EXCLUDING SUNDAYS), WE WILL CONFIRM THE EXPECTED DELIVERY DATE WHEN YOU PLACE YOUR ORDER.

We are unable to deliver on Bank Holidays so please allow an extra working day for this.

Delivery will take place between 07:00 and 17:00 and in most cases a signature may be required. If nobody is available when your parcel is delivered and there isn’t a safe place to leave the parcel, the delivery driver will leave a calling card with instructions on how to rearrange delivery.

Here at Compressed Air Systems UK, we provide an extensive range of all things compressed air. With over 30 years experience we have whatever you need, fantastic knowledge, buy from our selection of the latest air compressors and air compressor parts, to bespoke installations, services and repairs of air compressors. Our experts are here to help.

For further information on our company, please see our brochure below.

Compressed Air Systems UK Introduction Brochure

Weight 45 kg
Dimensions 17 × 57 × 110.5 cm

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Omega OM-A-DRY60 Adsorption Dryer | 36 CFM Heatless Regenerated Adsorption DryerOmega OM-A-DRY60 Adsorption Dryer | 36 CFM Heatless Regenerated Adsorption Dryer
Original price was: £3,841.00.Current price is: £2,305.00. exc vat.

Availability: In stock

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